Everything You Need to Know About Flexible Conduit

Introduction


Flexible conduit is a crucial component in electrical installations, offering protection and flexibility that is essential in many applications. Whether you are a DIY enthusiast or a professional electrician, it is important to understand the different types of flexible conduit, their benefits, and how to choose and install them correctly.

In this blog post, we will provide a comprehensive guide to flexible conduit, covering everything from its various types and benefits to installation and maintenance tips. 


Types of Flexible Conduit


Flexible conduit comes in various types, each with its unique characteristics and applications. The most common types include:


Metallic Conduit


This type of conduit is made of metal, typically galvanised steel, and is often used in industrial and commercial applications. It provides excellent protection against impact and corrosion, making it ideal for harsh environments.


Non-Metallic Conduit


This type of conduit is made of materials such as PVC or nylon and is commonly used in residential applications. It is lightweight and easy to install, making it an excellent choice for DIY enthusiasts.


Liquid-Tight Conduit 


This type of conduit is designed to protect wires from moisture and contaminants, making it ideal for outdoor or wet environments. It comes in both metallic and non-metallic varieties.


Corrugated Conduit


This type of conduit has a ribbed or corrugated design that allows for flexibility, making it an excellent choice for tight spaces or installations that require frequent movement.


Benefits of Using Flexible Conduit


There are many benefits to using flexible conduit in electrical installations, including:


Protection from Moisture and Contaminants


Flexible conduit is designed to protect wires and cables from moisture, dust, and other contaminants that can cause damage or electrical failure.


Resistance to Corrosion and Impact


Metallic flexible conduit provides excellent protection against corrosion and impact, ensuring long-lasting performance in harsh environments.


Flexibility for use in Tight Spaces


Flexible conduit is designed to be flexible, making it an excellent choice for installations that require bending or maneuvering in tight spaces.


Reduction of Electromagnetic Interference


Metallic conduit can also reduce electromagnetic interference, helping to maintain the quality of the electrical signal and reduce the risk of interference.

 

Choosing the Right Flexible Conduit


Choosing the right flexible conduit for your application is crucial to ensure proper performance and safety. Here are some factors to consider when selecting conduit:


Environment


Consider the environment in which the conduit will be installed, including temperature, moisture, and exposure to chemicals or other contaminants.


Application


Consider the specific application for which the conduit will be used, such as residential, commercial, or industrial installations.


Material


Decide on the material of the conduit, based on the environment and application. Metallic conduit is ideal for harsh environments, while non-metallic conduit is excellent for residential installations.


Installation and Maintenance


Proper installation and maintenance of flexible conduit are critical to ensure safety and performance. Here are some useful tips to follow:
 

Gather the Necessary Tools and Materials


Flexible conduit, connectors (straight, angle, or offset, depending on your needs), conduit straps or hangers, conduit couplings, conduit bender (if required), measuring tape, screwdriver, drill and appropriate drill bits, wire cutter/stripper.


Plan Your Conduit Route

 
  • Determine the path where you want to install the conduit. Consider any obstructions or obstacles that you may encounter.
  • Measure and mark the conduit route, making sure to leave enough space between bends and junction boxes.


Prepare the Conduit

 
  • Cut the conduit to the desired length using a pipe cutter or hacksaw.
  • Smooth any rough edges or burrs using a file or deburring tool.


Install Connectors and Couplings

 
  • Attach connectors to the ends of the conduit where it will connect to electrical boxes or other conduits.
  • Secure the connectors using screws or other appropriate fasteners.
  • If you need to join two sections of conduit, use a conduit coupling to connect them securely.


Mount the Conduit

 
  • Use conduit straps or hangers to secure the conduit to walls, ceilings, or other surfaces.
  • Ensure that the conduit is adequately supported and spaced according to local codes.


Connect the Conduit

 
  • Attach one end of the conduit to the electrical box or device where the wires will be connected.
  • Make sure the connection is tight and secure.


Pull the Wires

 
  • Use a fish tape or wire pulling tool to guide the wires through the conduit.
  • Start from one end and carefully feed the wires through the conduit, ensuring they are not twisted or damaged in the process.


Complete the Installation

 
  • Once the wires are pulled through, make appropriate connections to the electrical boxes or devices.
  • Follow electrical code guidelines and best practices for wiring connections.
  • Close any open ends of the conduit using appropriate fittings or closure methods.


Common Applications for Flexible Conduit


Flexible conduit is used in a wide range of applications, including:
 
  • Non-metallic conduit is commonly used in residential installations, such as running wires through walls or ceilings.
  • Metallic conduit is often used in commercial installations, such as running wires through conduit in large buildings or for outdoor applications.
  • Metallic conduit is ideal for industrial applications, where the conduit needs to provide protection against harsh environments and impact.
  • Liquid-tight conduit is commonly used for outdoor installations, such as wiring for outdoor lighting or irrigation systems.

Conclusion


Flexible conduit is an essential component in electrical installations, providing protection and flexibility that is crucial in many applications. Understanding the various types of flexible conduit, their benefits, and how to choose and install them correctly is essential to ensure safety and proper performance.

When selecting flexible conduit, consider the environment and application, and choose the appropriate material and type of conduit. Follow the manufacturer's instructions for installation and maintenance, and always comply with local electrical codes and regulations.

By following these tips, you can ensure that your flexible conduit installations are safe, reliable, and provide long-lasting performance.

If you want to take a closer look at our range of flexible conduit click here. If you want to contact or find out more about this blog posts author, Dave Dann, click here.


 
Related Products