Introduction
Conlok by Demon Cato, is the only fully galvanised conduit system available on the market, and is used to protect and route electrical wiring and cabling.
In this blog post, we will look at the main features of Conlok, the advantages and disadvantages of using it, where it can be used, how to install it and how to maintain it.
What is the Conlok Conduit System Used For?
Conlok galvanised conduit is used to protect cables from physical damage, moisture, and other environmental factors that could cause electrical issues. It also helps to organise and route cables in a safe and efficient manner. Conlok is a reliable solution for cable management, as it is easy to install and maintain, and it is made from durable and corrosion-resistant materials. Conlok is widely used in a variety of environments and applications, including commercial, industrial, and residential settings.
Features of Conlok
Conlok is a galvanised conduit system including steel conduit tube, malleable iron bends, couplers, boxes, and adaptors.
Galvanised material: Conlok accessories are manufactured from malleable iron with a hot dip galvanised finish, with Conlok Class 4 steel conduit tube manufactured from steel. Providing highly anti-corrosive properties and ensuring a long lifespan.
The galvanisation process involves coating the iron or steel with a layer of zinc, forming a protective barrier against moisture, chemicals, and other corrosive substances, therefore protecting the cable management system inside. With no threaded spouts, Conlok is also the only fully galvanised system available on the market.
A range of sizes available: Conlok is available in 20mm and 25mm diameters, to accommodate different cable sizes and types.
Easy to install: Conlok is designed for the Contractor. A fast-fix steel conduit system designed to significantly reduce installation times and increase on-site safety Conlok removes the need to thread conduit tube with a unique built-in grub screw made from 12.9 Grade steel. Steel conduit lengths are simply inserted into the spouts and held in place by tightening the grub screw, with all earthing requirements catered for in line with BSEN61386-21:2021+A11:2021.
High durability: Conlok is a durable and long-lasting cable management system, thanks to its high-quality materials and construction, all in line to both BSEN61386-21:2021+A11:2021, and BSEN61386-1:2008+A1:2019.
Advantages of Conlok
Cost-effective: Conlok is a cost-effective cable management solution, as it is made from affordable materials and is easy to install and maintain Whilst costing more than traditional steel conduit systems, with Conlok’s huge up to 75% labour savings on offer, once the work is done, Conlok actually saves money. Don’t believe us? Check out Demon Cato’s dedicated case study by clicking here.
Suitable for a variety of environments: Conlok is suitable for use in a wide range of environments, with options catering for internal and external* applications, and a dedicated clean room option.
*Additional consideration required to prevent any ingress.
Easy to maintain: Conlok is easy to maintain, as it can be cleaned and inspected regularly to ensure that it is functioning properly. It can also be replaced if damaged or worn out, which helps to extend its lifespan.
Compliant with international standards: Conlok is compliant with British Standard BS EN 61386-1:2008+ A1:2019 (Conduit Systems for Cable Management) and manufactured to comply with BSEN61386-21:2021+A11:2021.
Applications of Conlok
Industrial and commercial uses: Conlok is ideal for industrial and commercial uses, as it can withstand exposure to harsh environments and heavy usage. It can be used in factories, warehouses, and other industrial settings.
Data Centres, Clean Rooms, High Hygiene Areas: With a dedicated Clean Room option available, Conlok is also an ideal, fast-fix solution for installations within environments where air cleanliness is critical.
How to Install Conlok
Preparation of materials and tools: Before installing Conlok, it is important to gather all the necessary materials and tools, including conduit pipes, fittings, a pipe cutter, a measuring tape, and a screwdriver or drill.
Measuring and cutting the conduit: The conduit tube should be measured and cut to the required length using a dedicated cutter. The ends of the tube should be deburred and smoothed to ensure a proper fit and prevent cables being stripped of their protective coating during the wiring process.
Assembly and connection of fittings: There is no need to thread the conduit lengths with Conlok’s unique built-in grub screw. Simply insert the tube length into the desired Conlok box or accessory and secure the grub screw with an Allen key.
Finishing touches and testing: After the conduit system is installed, the system should be tested to ensure that it is functioning properly and safely.
Maintenance of Conlok
Inspection and cleaning: Conlok should be inspected and cleaned regularly to ensure that it is functioning properly and is free from damage or debris. Any debris or blockages should be removed, and any damaged parts should be repaired or replaced as necessary.
Repair and replacement of damaged parts: If any part of the Conlok system is damaged, it should be repaired or replaced immediately to prevent any potential safety hazards or issues. Conlok is supported however by an extended 7-year warranty when used as a complete system.
Upgrades and modifications: Conlok can be easily modified or upgraded to accommodate changing needs or requirements. For example, additional conduit pipes or fittings can be added, or the system can be reconfigured to accommodate new cable types or sizes.
Safety precautions: When installing or maintaining Conlok, it is important to take appropriate safety precautions, such as wearing protective gear and following all instructions and guidelines provided by Metpro.
Conclusion
In conclusion, Conlok is a highly versatile and durable cable management system that offers a range of benefits to installers and end-users, particularly the significant labour savings on offer. Its galvanised finish ensures corrosion resistance and longevity, while its strength and flexibility make it suitable for a wide range of applications in electrical wiring and cabling, with the clean room finish option designed for more specialised environments.
It may not be deemed the cheapest cable management product available, but the time and labour-saving elements of installing Conlok makes it a worthwhile investment.
If you want to learn more about Conlok, take a look at the range available. If you want to contact or find out more about this blog posts author, Dave Dann, click here.
